Forged Back-up Shaft Roll for Rolling Mill Machine manufacturer, suppliers, factory, exporters

Model NO. SH020 Appearance Shape Round Journal Surface Roughness 0.63-0.16μm Model Number EPT Dimensions Customer′s Drawings Alloy Ni, Mn, Crh, Mo, etc Surface Treatment Anti-Rust Oil & Polish & Shot Customization Yes Certificate CCS, ISO9001 Technical Forging Coating Painted with Oil/ as Order Detection 100% Inspection Hardness 60-63HRC Ring Material Chrome,Carbon,Stainless Steel Cage Material Nylon,Steel,Brass Noise Level Z Z1 Z2 Z3 Z4 Clearance C0,C2,C3,C4,C5 Precision P0,P6,P5,P4,P2 Trademark EVON Transport Package Fiber Wooden Case Specification According to the customer′s drawing Origin Luoyang HS Code 8431499000

Product Description

Product featuresWe can produce different types of the Custom Turning Mechanical CNC Precision Shafts according to the application and customer’s request . Capacity:CNC Turning0.5*300*750mm+/-0.005mmCNC Milling1000*500*450mm(Max)+/-0.01mmCNC Stamping600*600mm(Max)+/-0.05mmDrawing FormatJPEG,PDF,AI,PSD,DWG,DXF,IGS,STEP.CADTest Equipmentmeasurement instrument ,CMM Thread Gages ,Calipers.Pin Gauge etc.Material Available:AluminumAL6061,AL6063,AL6082,AL7075,AL5052 etc.Stainless Steel201SS,301SS,304SS,316SS etc.Steelsteel,carbon steel,4140,4340,20#,45# etcBronze/CopperC51000, C52100, C54400,C11000,C12000,C36000 ,etcBrassC36000 , C37700 , C38500, C27200, C28000 , etcSurface Finish:Aluminum PartsStainless Steel PartsSteelClear AnodizedPolishingZinc PlatingColor AnodizedPassivaingOxide BlackSandblast AnodizedLaser engravingNickel PlatingChemical FilmSandblastChrome PlatingBrushingHeat TreatmentPolishingPowder CoatedChormingProcessingCNC machining, CNCmillingandturning, laser cutting,drilling, grinding, bending, stamping, welding ,etc.. Standard: DIN; GB, GOST, AISI, etc.2. Certification: ISO9001, Form E, Form A, CO3.Report: Material Report; Hardness Report; UT/MT Report; Dimensions checking report;Mechanical Property Test ReportDiameter:≤410mmLength:≤5,000mm;Surface Finish:Ra0.8-1.6;Technical:Casting, Forging;Surface Hardness:As per different material;Heat Treatment:Quenching and Tempering,Carburization ardening ;Diameter≤1200mmLength≤5000mmSurface FinishRa0.8-1.6Technicalcasting ,forgingSurface Hardnessas per different materialHeat Treatmentquenching and tempering,carburization ardeningSpecifications- Products with Customers’ Designs – Strong Machining & Heat Treatment Abilities – Strict Quality Control – Prompt DeliveryWe are a reliable supplier that can makeforging parts and casting parts. Here are some details of the products for your reference.1.Main products:Custom Open Die Forging, Main Shaft, Wind Power Shaft, Stabilizer, Flange, Coupling, BOP Body, Tube Plate, Roller Forging, Roller Shell, Ring Forging, Gears, Gear Blank, Gear Shaft, Gear Wheel.2.Materials:Carbon steel, Alloy steel3.Supplying range:Shafts, Sleeves, Rings, Cylinders, Blocks, Modules etc4.Process:Forging/Casting – Normalizing & Tempering – Proof Machining- Quenching & Tempering – Finish MachiningWe can offer you in various process conditions.5.QA DOC.:Chemical Composition Report, Mechanical Properties Report,UT Report, Heat Treatment Report, Dimensions Check ReportThe data on chemical composition report and mechanical properties report are approved by third party, Luoyang Ship Material Research Institute, CSIC.UT test: 100% ultrasonic test according to EN10228-3, SA388, Sep 1921 C/c etc.Heat Treatment Report: provide original copy of heat treatment curve/time table.Steel Ingot: EAF-LF-VD/ESR. Material Certificate according to En10204-3.1 is requested from ingot supplier.6.Specifications of Forging:ShapeDiameter(m)Length(m)Shaft≤2.5≤15Block≤4.0/Ring≤4.9≤3.5Cylinder≤1.5≤8.07.Standards:GB, JIS, AISI, SAE, ASTM/ASME, EN, DIN, GOST8.Max Weight:55T9.Certification: ISO9001: 2000, CCS1)Material: Alloy Steel, Alloy Iron, Ductile Iron and so on2)Standard: GB, AISI, SAE, ASTM/ASME3)Inspection: Ultrasonic Inspection, Microstructure Test4)Size: According to clients’ drawing5)Hardness: According to clients’ demand6)Chemical Composition: According to Clients’demandOur production line1Electric Arc Furnace(EAF)2Ladle Furnace(LF)3Vacuum Degasing and Vacuum Oxygen Decarburizing (VD/VOD)4Electro Slag Refining (ESR)5Precision Forging Machine (GFM)6Open die press(3150 tons capacity)7Horizontal & vertical heat treatment furnaces8Induction hardening machine9Sub-zero quenching10Complete machining facilities11Quality control divisionForging&castingequipment Ourcompanyhas23setsof1-3.5mdiskcentrifuge,themaximumblankcastingcapacitycan reach20ton/pcwhichcancasttheringwithdiameterof300-3500mm,lengthof50-1600mmandrealizemultilayermetalmetallurgycomposite.Weown80MNhydraulicmachine,31.5MNhydropress,31.5MNhydraulicmachine,mating40tand300,800KN-mfullhydraulicTechnical parameters:1Lengthordinary 1-40 meters per root (Customized)2MaterialS45C and chorme-faced3Precisiong64Tolerancewithin ± 0.3mm5Chrome thicknessUnilateral guaranteed 0.1mm6Roughnessno more than 0.27Applicationsmachinery8Whether Standard Partsyes9CertificateISO9001,ILAC,CNAS,MA,CAL10Packingplastic bag+carton box or as you require11Delivery time10 days or according to ordering quantityAdvantagesSupply Range- Diameter 200-8,000mmMaterial – 42CrMo4V, 50Mn, 1045 etcBall or Roller Material – GCr15SiMn etcMaterials can be according to customer requests.Groove Hardness HRC 58-62, Depth 3-5mm, Ra0.4-0.8Body Hardness HB 180-280Inspection Documents – Chemical Compositions Report, Mechanical Properties Report, Heat Treatment Report, UT & MT Report, Dimensional ReportProduction Process – Forging – Normalizing & Tempering – Rough Machined – Quenching & Tempering – Semi Finished Machined – Case Hardening – Grinding & Finish Machining – Assembly – Packing & DeliveryWe can design as per working conditions and produce according to customer requests.Basic information of shaft:Precision of workpiece:+/-0.005~+/-0.002mmRoughness of workpiece:Ra≤0.1Quality standard:DIN, ASTM, GOST, GB, JIS, ANSI, BS;Drawing format:JPEG,PDF,AI,PSD,DWG,DXF,IGS,STEP.CADProduct certification:ISO9001:2008, CE, RoHS, SGS;Processing equipments:DMG five-axis machining center/DMG mixed processing center/processing center/CNC verticle lathe/CNC lathe/CNC milling machine/CNC grinding machine/turning-lathe/laser cutting/wire-electrode cutting/CNC sharing machineOptional materialsSteel: steel, carbon steel, M3,4340,20#,45# ,40Cr,20Cr ,etcAluminum: AL6061,AL6063,AL6082,AL7075,AL5052 etc.Stainless steel: 201SS,301SS,304SS,316SS etc.Copper: C37700,C28000, C11000,C36000 etcEngineering plastics: PBI,PI,PAI,PTFE,PEEK,PPS,PPSU,PEI,PSU,PC,PETP,POM,PA,UHMW-PESurface treatment:Steel partsStainless steel partsAluminum partsGalvanizationPolishingOxidized whiteBlack oxidationPassivationSandblast anodizationNickel platingLaser engravingChemical filmChromeplateSand blastBrush coatingHeat treatmentPolishingPowder coatedChromeplateProduct NameAluminum machine part shaftBusiness TypeFactory & ManufacturerCertificateISO9001:2008ServiceCNC milling & turning,sheet metal fabrication,grinding, deburring, tapping, drilling, cutting, knurling, laser marking, wire EDM, CAM programming and outsource serviceMaterialStainless Steel: 303, 304, 304L, 316, 316L, etc…Carbon Steel: 1018, 1045, 1144, 12L14, 1215…Aluminum: 5052, 6061-T6, 6061-T4, 6082-T6, 6063-T6…Brass and Copper: C3602, C3604, H62, C34000Plastic: POM, PEEK, ABS, PA66, PP, PMMA etc…Titanium and more…Finishsandblasting,anodizing,blackening, plating,polishing, coating, knurling and moreEquipmentCNCmilling machine, CNC turning machine,auto lathe, grindingmachine, tapping machine, drilling machine, laser marking machine, WEDM machine, CMM machine and more.DrawingFormatSTEP, STP, GIS, CAD, PDF ,DWG ,DXF etcor samples.MOQsmallorder is acceptableInspect Toolmicrometer, thread gauges, calipers, pin gauge, projector, CMM, altimeter and more.Quality Control100%inspectionTolerance+/-0.01mm~+/-0.001mm or as per client’s needsSurfaceRoughnessRa 0.1~3.2 or as per client’s needsAdditional Serviceassembly, logo engraving, surface finish, special package etc.Precision Steel Propeller ShaftThe surface of spline shaft gear shaft is specially grinded, hard-chromium plated and mirror polished. It has good wearresistance and corrosion resistance. With the surface of chrome plated rod to choose after high frequencyprocessing, It is applicable to ordinary standard and special specifications.Technical ParametersItemHigh Quality Gear Shaft Made in ChinaMaterial4140, 4340, 40Cr, 42CrMo,42CrMo4, C45EPT No.CustomizeWeight1-60KGSizeAs you needCertificationISO, CE and so onTest RequirementMagnetic Powder Test, Hardness Test, Dimension TestColorPaint , Natural Finish ,Machining All AroundSampleAvailableProductTypeCustom turning high strength transmission axle shaftSizeCustomizedMaterial:CarbonSteel,Brass,Aluminium,Stainlesssteel,Plastic,POM,Delrin etc.ProcessMethodCNC machining, Turning,milling,drilling,grinding,WireEDMetc.Main Equipment1.CNC vertical machiningcenter,2.CNC horizontal boring machine.3.High speed CNClathes machine4. CNC milling machine.5.Generalmillingmachines.g6.General manual lathes,7. Flarness Gridning machines,8. Manual drilling machine,9.Wire EDM cutting machineSurfaceTreatmentChromeplatingAnodizationPowdercoatingBlack oxidationSandblastingBrushing&ploshingElectrophoresisTolerance+/-0.01mmEPT/ODM ServiceAvailableSampleDelivery5-7daysDesignSoftwarePRO/E,AutoCAD,SolidWorksandUnigraphicsNXTradeTermsFOB,CIF,EXWPaymentTermsT/T,L/C,WesternUnionQCSystemProvide Inspection ReportPackingCarton,Standard plywood boxesDelivery35 working days upon PO confirmedShipmentTerms1)0-100kg: (DHL/TNT/UPS/FEDEX)/Airfreight2)>100kg:seafreightorascustomizedspecificationApplicationsFieldAutomotiveParts,HarewareParts,hydraulics,compressors,Construction,Machinery,Mechanical Engineer,Industrialequipments,transmissionparts,etc.Custom shaft and worm Gear worm shaftprocessingmachinabletoleranceCNC turning/latheDiameter0.5-360mm * Length 750mm+/-0.005mmCNC milling700(L)*500(W)*500(H)mm+/-0.01mmCNC laser cutting0.3-20.0mm thickness+/-0.1mmother machiningDrilling,Tapping,Grinding,Wire -EDM,etc+/-0.005mmDrawing formatPDF,DXF,DWG,IGS,STEP,X_TCompany introductionLuoyang Evon Engineering CO.,LTD is amanufacture of bearings, worm drivers, slewing bearings, gears, shaft and engineering parts.EVON bearings, worm drivers, slewing bearings, gears, shafts prove every day to be important structural and connection elements, they can be widely used in the lifting&transport machinery, mining machinery, construction machinery, port hoisting machinery, port oil transfer equipment, onshore and offshore crane, excavator, concrete machine, paper machine, plastic and rubber machine, weave machine, cement plant, steel plant, electric power plant, wind power generator, other construction and industry machines or equipment and other large rotary devices.The products made by EVON Engineering Co are mainly exported to the countries of the European Union, USA, the Middle East, the South American, the Africa, Austrilian and Asia areas and the Russian Federation, in the process of cooperation with our customers, we have made it aprinciple to establish alasting and rewarding partnership with our customers by providing efficient service with the top quality and minimizing the production cost.Aiming for consistent commitment to the quality of products and customer service, Evon Engineering attaches great importance to research and development to ensure better product quality and service from its establishment. The quality of EVON products are based on the excellent specialist and technical level of constructors and technicians, highly qualified operators, experiences production workers.The company name:LUOYANG Evon Engineering Co.,ltdAddress: No 3Lianmeng Road, Jianxi Area, Luoyang City, Henan Province, ChinaTel:0086-379-64516701Fax; 0086-379-64516702Website:www.evon-engineering.com

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Forged Back-up Shaft Roll for Rolling Mill Machine

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