China factory HRC Coupling, HRC Rubber Coupling, HRC Polyurethane Coupling, HRC PU Coupling of HRC70, HRC90, HRC110, HRC130, HRC150, HRC180, HRC230, HRC280 (3A2006) hrc coupling

Product Description

HRC Coupling, HRC Rubber Coupling, HRC Polyurethane Coupling, HRC PU Coupling of HRC70, HRC90, HRC110, HRC130, HRC150, HRC180, HRC230, HRC280 (3A2006)

 

Item HRC280 HRC230 HRC180 HRC150 HRC130 HRC110 HRC90 HRC70
OD(mm) 252 201 160 133 115.3 95.8 72.4 58.3
ID(mm) 119.4 97 76 62 49.4 43.7 31.2 29.6
Thickness(mm) 50.4 42.3 32 28 22 19.4 15.4 11.9
Weight(g) 1500 780 400 270 155 90 55 20

Description: the polyurethane elastomeric is a new material of polymer synthetic between rubber and plastic. It has both high strength of plastic and high elasticity of rubber. Its characteristics are: 1, a wide range of hardness. It still has rubber elongation and resilience at high hardness. The polyurethane elastomeric has a hardness range of Shore A10-D80. 2. high strength. At rubber hardness, the tensile strength, tear strength and load carrying capacity are much higher than general rubber material. At high hardness, its impact strength and flexural strength are much higher than plastic material. 3, wear-resistant. Its wear resistance is very outstanding, generally in the range of 0.01-0.10cm3/1.61km, about 3-5 times than rubber material. 4, oil resistant. The polyurethane elastomeric is a highly CHINAMFG polymer compound which has low affinity with non-polar mineral oil and is hardly eroded in fuel oil and mechanical oil. 5, good resistance to oxygen and ozone. 6, excellent vibration absorption performance, can do damping and buffering. In the mold manufacturing industry, it replaces rubber and springs.7, has good low temperature performance. 8, radiation resistance. Polyurethane is highly resistant to high energy radiation and has satisfactory performance at 10-10 deg radiation dose. 9, with good machining performance.

 

The polyurethane coupling, rubber coupling are made by injection with high quality TPU material or mould CSM/SBR. It is designing and special for all kinds of metal shaft coupling with very good performance of high tensile strength, high wear resistant, high elastic resilience, water resistant, oil resistant and excellent fatigue resilience, high impact resistant etc. We have full sets injection moulds and supply full range of GR, GS, MT, ML, MH, Hb, HRC, L, T, NM and Gear J series couplings etc. with high quality and excellent experience. Apply to all kinds of industrial metal shaft coupling.

 

Specifications:

material: TPU, CSM/SBR, NBR, nylon etc.

color: yellow, red, purple, green, black, beige etc.

surface: smooth

tensile strength: 8-55Mpa

hardness: 70-98Shore A

elongation: 400%-650%

density: 1.25g/cm3

elasticity impact: >25%

tear strength: 35-155KN/m

akron abrasion loss:<0.05cm3/1.61km

compression set (22h*70°C):<10%

working temperature: 120°C

standard size for polyurethane coupling: 

GR14, GR19, GR24, GR28, GR38, GR42, GR48, GR55, GR65, GR75, GR90, GR100, GR110, GR125, GR140, GR160, GR180

GS5, GS7, GS9, GS12, GS14, GS19, GS24, GS28, GS38, GS42, GS48, GS550, GS65, GS75

MT1, MT2, MT3, MT4, MT5, MT6, MT7, MT8, MT9, MT10, MT11, MT12, MT13

ML1, ML2, ML3, ML4, ML5, ML6, ML7, ML8, ML9, ML10, ML11, ML12, ML13

MH45, MH55, MH65, MH80, MH90, MH115, MH130, MH145, MH175, MH200

HRC70, HRC90, HRC110, HRC130, HRC150, HRC180, HRC230, HRC280

L35, L50, L70, L75, L90/95, L99/100, L110, L150, L190, L225, L276

FALK-R 10R, 20R, 30R, 40R, 50R, 60R, 70R, 80R

SBT T40, T45, T50, T55, T60, T65, T70, T75, T80, T85, T90, T95, T100, T105, T108, T110, T115, T120, T125, T130, T135, T140, T145, T150, T154, T170, T185, T190, T210

Joong Ang CR0050, 0070, 571, 571, 2035, 2035A, 3545, 4560, 6070, 7080

MS571, MS571, MS1119, MS1424, MS1928, MS1938, MS2845, MS3860, MS4275, MS6510

D14, D14L, D20, D25, D30, D30L, D35, D40, D45, D49, D55, D65

5H, 6H, 7H, 8H, 9H, 10H, 11H

 

standard size for rubber coupling:

Hb80, Hb95, Hb110, Hb125, Hb140, Hb160, Hb180, Hb200, Hb240, Hb280, Hb315

HRC70, HRC90, HRC110, HRC130, HRC150, HRC180, HRC230, HRC280

L35, L50, L70, L75, L90/95, L99/100, L110, L150, L190, L225

NM50, NM67, NM82, NM97, NM112, NM128, NM148, NM168, NM194, NM214, NM240, NM265

NOR-MEX168-10, NOR-MEX194-10, NOR-MEX214-10, NOR-MEX240-10, NOR-MEX265-10

FCL1#, FCL2#, FCL3#, FCL4#, FCL5#, FCL6#, FCL7#, FCL8#

FCL90, FCL100, FCL112, FCL125, FCL140, FCL160, FCL180, FCL200, FCL224, FCL250, FCL280, FCL315, FCL335, FCL400, FCL450, FCL560, FCL630

Gear 3J, 4J, 5J, 6J, 7J, 8J, 9J, 10J, 11J, 12J, 13J, 14J

Hytre 4H, 5H, 6H, 7H, 8H, 9H, 11H

Tyre F40, F50, F60, F70, F80, F90, F100, F110, F120, F140, F160 

SBT T75, T80, T85, T90, T95, T100, T105, T108, T110, T115, T120, T125, T130, T135, T140, T145, T150, T154, T170, T210

FCLpin #1, #2, #3, #4, #5, #6, #8

GR42, GR48, GR55, GR65, GR75

DL1, DL2, DL3, DL4, DL5, DL6, DL7, DL8, DL9, DL10, DL11

 

standard size for nylon coupling:

NL1, NL2, NL3, NL4, NL5, NL6, NL7, NL8, NL9, NL10

M28, M32, M38, M42, M48, M58, M65

packing in bags, cartons, pallets or crates

OEM & customized size are agreed

special supply all kinds of steel coupling for FCL, NM, MH, HRC, Love Joy, Joongang, Centafelx, XL-GR, Tyre

***when you enquiry, pls confirm type, size number and quantity***

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Standard: DIN, ANSI, GB
Material: Rubber or Polyurethane
Connection: HRC Type
Surface Treatment: Smooth
Head Type: HRC Type
Color: Black
Samples:
US$ 0/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

China factory HRC Coupling, HRC Rubber Coupling, HRC Polyurethane Coupling, HRC PU Coupling of HRC70, HRC90, HRC110, HRC130, HRC150, HRC180, HRC230, HRC280 (3A2006)  hrc coupling

hrc coupling

Are There Any Safety Considerations When Using HRC Couplings in Rotating Machinery?

When using HRC (Highly Resilient Coupling) couplings in rotating machinery, several safety considerations should be taken into account to ensure the proper and safe functioning of the coupling and the connected equipment:

  • Proper Installation: It is crucial to follow the manufacturer’s guidelines and recommendations for the correct installation of the HRC coupling. Ensure that the coupling is mounted securely on the shafts and that all fasteners are tightened to the specified torque values.
  • Alignment: Adequate shaft alignment is essential for the smooth operation of the HRC coupling. Misalignment can lead to increased stress on the coupling and its elastomeric element, reducing its service life and possibly causing premature failure.
  • Torque Capacity: Before selecting an HRC coupling, verify that it has the appropriate torque capacity for the specific application. Using an undersized coupling can result in overloading, leading to coupling failure and potential damage to connected machinery.
  • Operating Conditions: Consider the environmental conditions and operating parameters of the machinery when choosing an HRC coupling. Factors such as temperature, humidity, and exposure to chemicals can affect the coupling’s performance and longevity.
  • Regular Inspection: Implement a regular inspection and maintenance schedule for the HRC coupling and the entire power transmission system. Check for signs of wear, corrosion, or any other issues that may require attention. Replace worn or damaged components promptly.
  • Emergency Stop: Ensure that the rotating machinery is equipped with a proper emergency stop mechanism to quickly shut down operations in case of unexpected events or coupling failure.
  • Overload Protection: Consider adding overload protection devices to the system to prevent excessive torque or shock loads from reaching the coupling and the connected equipment.

By adhering to these safety considerations and best practices, the risk of accidents, equipment damage, and downtime can be minimized, ensuring a safe and reliable operation of rotating machinery with HRC couplings.

hrc coupling

Impact of HRC Couplings on the Overall Reliability of Connected Equipment

HRC (Hytrel Rubber Compression) couplings play a crucial role in enhancing the overall reliability of connected equipment in mechanical power transmission systems. Here are some key ways in which HRC couplings contribute to improved reliability:

1. Shock Absorption: HRC couplings are designed with a flexible elastomeric element (made of Hytrel or similar material) that acts as a shock absorber. It helps dampen and absorb shocks and vibrations generated during the operation of rotating equipment. By reducing the impact of sudden loads and shocks, the coupling protects the connected components from potential damage or premature wear.

2. Misalignment Compensation: One of the primary functions of an HRC coupling is to accommodate misalignment between shafts. It can handle angular, parallel, and axial misalignment, which commonly occur in rotating machinery due to various factors like thermal expansion, manufacturing tolerances, and settling of foundations. By allowing for misalignment, the coupling prevents undue stress on the connected equipment and minimizes the risk of misalignment-related failures.

3. Vibration Damping: Vibrations in rotating equipment can lead to fatigue and wear in connected components. HRC couplings help dampen these vibrations, ensuring smoother operation and reducing the likelihood of resonance or vibration-related failures.

4. Maintenance-Free Options: Some HRC couplings are designed to be maintenance-free, eliminating the need for regular greasing or lubrication. This feature reduces the maintenance requirements of the coupling and, in turn, enhances the reliability of the entire system by minimizing downtime for maintenance activities.

5. High Torque Transmission: HRC couplings are capable of transmitting high torque loads between shafts. By efficiently transmitting power, the coupling ensures that the connected equipment can perform its intended functions reliably and without power-related disruptions.

6. Torsional Stiffness: HRC couplings provide a degree of torsional stiffness, which helps control angular deflection between shafts during operation. This stiffness contributes to the overall stability of the system and protects against excessive torsional vibrations that could lead to mechanical issues.

7. Durability and Longevity: The robust construction and high-quality materials used in HRC couplings contribute to their durability and longevity. They are engineered to withstand harsh operating conditions and resist wear, ensuring a longer service life for the coupling and the connected equipment.

8. Cost-Effectiveness: HRC couplings offer a cost-effective solution for power transmission applications. Their ability to protect connected equipment from shocks, vibrations, and misalignment helps prevent costly downtime and maintenance, making them a reliable and economical choice for various industries.

In summary, HRC couplings enhance the overall reliability of connected equipment by mitigating the adverse effects of shocks, vibrations, and misalignment. With their robust design and ability to accommodate various operating conditions, HRC couplings contribute to the smooth and efficient operation of mechanical systems, reducing the risk of unplanned downtime and extending the lifespan of the connected equipment.

hrc coupling

Explanation of Different Types of HRC Coupling Designs

1. HRC Standard Design: The standard or classic HRC coupling design consists of two cast iron hubs with a spider made of an elastomeric material, usually rubber. The hubs have teeth on the inner surface that mesh with the spider, providing torque transmission and flexibility. This design is commonly used in various industrial applications due to its simplicity and cost-effectiveness.

2. HRC Spacer Design: The HRC spacer coupling design is similar to the standard HRC design, but it includes a spacer between the two hubs. The spacer allows for more axial misalignment compensation and can accommodate longer distances between shafts. This design is suitable for applications where additional spacing between the shafts is necessary.

3. HRC Flywheel Design: The HRC flywheel coupling design is specifically used in applications where the coupling is mounted on a flywheel. The design incorporates a flywheel mounting hub on one side and a standard HRC hub on the other side. This allows the coupling to be easily connected to a flywheel for various engine-driven machinery.

4. HRC Taper Lock Design: The HRC taper lock coupling design includes taper lock bushings that enable easy installation and removal of the coupling from the shaft. The hubs have a tapered bore, and the taper lock bushings are inserted into the bore, providing a secure and precise connection to the shaft. This design is commonly used in applications that require frequent coupling removal and reassembly.

5. HRC Brake Drum Design: The HRC brake drum coupling design is used in applications where a brake is required. The design incorporates a brake drum on one of the hubs, allowing the coupling to serve both as a torque transmitting coupling and a brake drum for braking purposes. This design is commonly used in industrial machinery where controlled braking is necessary.

6. HRC Non-Spacer Design: The HRC non-spacer coupling design is similar to the standard HRC design but does not include a spacer. This design is suitable for applications where the shafts are relatively close together, and a spacer is not required for additional misalignment compensation.

7. HRC Stainless Steel Design: The HRC stainless steel coupling design is used in applications where corrosion resistance is essential. The hubs and spider are made of stainless steel, providing better resistance to rust and corrosion. This design is commonly used in industries such as food processing, marine, and pharmaceuticals.

8. HRC Pilot Bore Design: The HRC pilot bore coupling design is supplied with plain bore hubs, allowing the end-users to machine the bore to the required size. This design is beneficial when the shaft sizes are not standard or need to be customized for a specific application.

Overall, these different HRC coupling designs offer flexibility and versatility to suit various power transmission requirements across different industries.

China factory HRC Coupling, HRC Rubber Coupling, HRC Polyurethane Coupling, HRC PU Coupling of HRC70, HRC90, HRC110, HRC130, HRC150, HRC180, HRC230, HRC280 (3A2006)  hrc couplingChina factory HRC Coupling, HRC Rubber Coupling, HRC Polyurethane Coupling, HRC PU Coupling of HRC70, HRC90, HRC110, HRC130, HRC150, HRC180, HRC230, HRC280 (3A2006)  hrc coupling
editor by CX 2024-03-04


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